ISO 9001:2015 · FDA 21 CFR · BRC/IOP Certified|6-Week Lead Time on Standard Structures|Request a Structure Recommendation →
LogoLaminate
Converting Line · Active

Barrier Performance,
Engineered
to Spec.

Seven-layer polymer and foil structures thinner than 100 µm — sealing freshness in coffee pouches, pharma blisters, and retort-ready meal trays. FDA-compliant. Six-week lead time.

Request a Structure RecommendationView Substrate Matrix
35+
Substrate Combinations
< 6 wk
Standard Lead Time
0.8 µm
Layer Tolerance
Scroll to Dossier
ISO 9001:2015
FDA 21 CFR 177.1520
BRC/IOP Packaging
REACH Compliant
EU 10/2011
FSSC 22000
Halal Certified
Kosher Certified
SQF Level 2
RoHS Compliant
ISO 9001:2015
FDA 21 CFR 177.1520
BRC/IOP Packaging
REACH Compliant
EU 10/2011
FSSC 22000
Halal Certified
Kosher Certified
SQF Level 2
RoHS Compliant
§ 01 · Substrates

Material Matrix

Click any substrate to expand full technical specifications. All values per ASTM F1249 / ASTM D3985 test conditions.

23°C / 50% RH standard conditions

Not sure which substrate fits your application?

Our engineers will specify the right structure for your OTR/WVTR targets.

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§ 02 · Structures

Exploded Layer
Cross-Sections

Select a packaging format below to view the full laminate structure with layer-by-layer function annotations.

Layer Cross-Section · Retort Pouch
PET 12µm
← Outer print substrate
Adhesive
← Solvent-free lamination
AL Foil 9µm
← Total barrier layer
Adhesive
← Solvent-free lamination
BOPA 15µm
← Puncture resistance
Adhesive
← Solvent-free lamination
CPP 70µm
← Retort sealant layer
Total Structure Thickness120 µm
ApplicationHigh Barrier

Ready-to-eat meals, pet food, seafood

Barrier Performance

WVTR (38°C/90%RH)

ASTM F1249

< 0.001 g/m²/day

OTR (23°C/0%RH)

ASTM D3985

< 0.001 cc/m²/day

Total Thickness

Nominal

120 µm

Need a custom structure?

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§ 03 · Capabilities

Converting Processes
& Tolerances

Every process runs to documented tolerance specs. Click any row to see full technical details and applicable certifications.

Process
Detail
Gravure Printing

Process Description

Rotogravure cylinders deliver consistent ink density across long runs. Ideal for photographic reproductions and tight color tolerances on high-volume CPG packaging.

Certifications

ISO 12647-6GRACoL
Flexographic Printing

Process Description

Water-based and UV-curable inks for sustainable packaging runs. Cost-effective for medium runs with excellent substrate versatility across PET, BOPP, and PE.

Certifications

Flexographic Image ReproductionFDA ink compliant
Solvent-Free Lamination

Process Description

Two-component polyurethane adhesive applied without solvents — zero VOC emissions, faster cure cycles, and compliance with the most demanding food contact regulations.

Certifications

FDA 21 CFREU 10/2011REACH
Dry Lamination

Process Description

Solvent-based adhesive lamination for structures requiring superior bond strength and chemical resistance. Used in retort and high-temperature applications.

Certifications

FDA 21 CFR 175.105BRC/IOP
Extrusion Coating

Process Description

Molten PE or PP extruded directly onto substrate to create heat-sealable, moisture-resistant functional layers. Eliminates adhesive layers in select structures.

Certifications

FDA 21 CFR 177.1520ISO 11607
Laser Scoring

Process Description

Precision laser ablation creates easy-open tear lines without compromising barrier integrity. Depth control within 0.05 mm ensures consistent consumer experience.

Certifications

GMPISO 9001:2015
Zipper / Valve Integration

Process Description

In-line application of reclosable zippers, one-way degassing valves for coffee, and pressure-relief valves. Fully integrated into the lamination workflow.

Certifications

FDA 21 CFRASTM F88
Precision Slitting

Process Description

Razor, score, and shear slitting for roll-to-roll output in custom widths from 30 mm to 1,600 mm. Automatic tension control and edge-trim management.

Certifications

ISO 9001:2015

Full capability audit available under NDA for qualified buyers.

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§ 04 · Performance

Production at Scale

11B

Pouches Produced

Annual converting output across all lines

35+

Substrate Combinations

Qualified structures in active production

6 wk

Standard Lead Time

From artwork approval to first shipment

0.8 µm

Layer Tolerance

Extrusion thickness variation, 3-sigma

Trusted by CPG Leaders Across 3 Continents

NestléUnileverPfizerMondelezKraft HeinzReckittP&GDanone

Ready to spec your next structure?

Tell us your OTR/WVTR target and annual volume. We'll specify the optimal structure.

Request Structure RecommendationDownload Substrate Comparison PDF
§ 05 · Contact

Request a Structure
Recommendation

Our packaging engineers respond within one business day with a proposed structure, indicative pricing, and lead time — no NDA required for the first consultation.

FDA 21 CFR Compliant

All food-contact structures pre-qualified

1-Business-Day Response

Engineering team review on every inquiry

6-Week Standard Lead Time

From artwork sign-off to first shipment

Global MOQ Flexibility

From 50,000 m² to 5M+ m² per year

Free Download

Substrate Comparison Guide

12-page technical PDF — WVTR/OTR comparison tables, structure diagrams, and cost-per-m² benchmarks for 8 common formats.

Structure Requirements

Target Barrier Requirements

Your Contact Information

No NDA required for initial consultation · Response within 1 business day